Booster system

Booster Pump System

2-Stage Mech
Booster Pump System

The system consists of a relatively small-capacity dry screw vacuum pump as the backing pump and a large-capacity Roots-type mechanical booster connected in series on the suction side. This configuration is ideal for applications where a standalone dry screw pump (2.5–13 m³/min) cannot provide sufficient pumping capacity or when a higher vacuum level than that achievable by the dry pump alone is required. By directly coupling the mechanical booster to the inlet side of the dry screw pump, the system delivers stable and efficient operation over a suction pressure range of approximately 30 Torr to 5 × 10⁻³ Torr. Compared with operating a larger standalone vacuum pump, this arrangement offers lower operating costs while improving process stability.
With pumping capacities ranging from 600 to 20,000 m³/h, the system can accommodate a wide variety of industrial applications while maintaining a consistent vacuum level throughout operation. In addition, as a completely oil-free and water-free vacuum solution, the system generates no waste oil or wastewater, eliminating disposal costs and minimizing environmental impact.
Characteristic
  • Ideal for handling large volumes of condensable vapors and high moisture.
  • Suitable for large capacity applications.(3,500-20,000M3/Hr)
  • Dry Operation – No water or oil is used in any wetted or process-contacting parts.
  • Non-contact design between the casing and screw rotors extends pump lifespan.
  • Completely unaffected by water temperature fluctuations during the summer season.
  • An eco-friendly pump that fundamentally eliminates the generation of wastewater and waste oil, requiring zero treatment costs.
  • Fully automated process control is available.
  • Cost-Effective Operation – Delivers high pumping capacity with lower power consumption, operating, and installation costs.
  • Requires a smaller footprint than Steam Booster Systems, maximizing usable floor space.
  • The simple structure makes maintenance and servicing easy.
  • The compact design requires minimal installation space.
  • Short internal gas path ensures rapid gas discharge.

Standard

Equipment Mech. Booster + Dry Screw Pump
Stag 2-Stage
Type Oill & Water Free
System lnner Piping (Expansion)
Base Plate One Skid Mounted

Option

PIC Vacuum lndicator Controller
Panel Local & PLC, MCC
Moter eG3, d2G4
Utility Air, C.W ln/Out lnner Piping

Specification

Specification/Model Unit 3MD4000 3MD6000 3MD8000 3MD10000 3MD15000
Pumping Speed 1st M3/hr 600 1,200 1,500 2,000 3,000
2st M3/hr 150 300 300 400 800
Rotation Speed 50/60Hz RPM 2900/3500
Ultimate Pre. mbar 0.005 0.001 0.001 0.0001
torr 0.00375 0.00075 0.00075 0.00075
Motor rating. 1st/2nd kw 3.7/7.5 3.7/11 3.7/11 7.5/22
Noise dB 75 85 85 85
Gear oil. 1st/2nd L 1.7/1.3 2.7/1.6 4.1/1.6 4.1/2
Port Size Suction A 80 100 100 6B 8B
Discharge A 40 40 40 150 200
Weight Kg 115/230 208/350 208/350 245/420 280/630

Material specification

Mechanical Booster
Rotor Ductile lron
Casing Ductile lron
Shaft steel
Timing Gear Heat Treated Alloy Steel
Helical Precision Grounded
O-Ring Viton
(Option : Kalrez, Teflon)
Seal Configuration Drive Oil Seal or Lip Seal
Non Drive Lip Seal
Dry Screw Vacuum Pump
Screw Ductile lron
Casing Cast lron
Shaft Ductile lron
Timing Gear Heat Treated Alloy Steel
Helical Precision Grounded
O-Ring Viton
(Option : Kalrez, Teflon)
Seal Configuration Drive Bellows Mech Seal or Lip Seal
Non Drive Lip Seal

3-Stage Mech.
Booster Pump System

  • This 3-Stage pump system can be used in big capacity rather than 2-stage pump and it makes power consumption lower and vacuum level higher.
    This pump system is connected backing pump and 2-stage mechanical booster pump. The backing pump as small capacity is Dry screw vacuum pump and the Roots Type Mechanical Booster as big capacity is settled at the front of suction.
  • This pump system can be used in not performing between 2.5㎥/min and 13㎥/min by 2-stage system pump or in running suction vacuum level about 30 to 10 torr which needs higher vacuum level than dry pump, and it drives cost down and stable application.
  • Discharge can be reached between 3,500~15,000㎥/hr and vacuum level can be also kept steadily and it is oil and water free.
Characteristic
  • Good for much condensed gases and moisture.
  • Fit for big capacity between 3,500~15,000㎥/hr
  • Dry type pump without water and oil inside screw and rotor.
  • Long life pump because of no contact between Casing and Screw(Rotor)
  • No demage from cooling temperature during summer time
  • Free cost from used oil and water and environmental friendly pump
  • Application with automation management
  • Power, running and installation costs down in considering capacity.
  • Installation space is smaller than Steam Booster System.
  • Simple design and lower maintenance cost
  • Shorter gas passage and rapid discharge

Standard

Equipment #Mech. Booster Pump +# M/Booster + Dry Screw Pump
Stag 3-Stage
Type Oil & Water Free
System lnner Piping (Expansion)
Base Plate One Skid Mounted

Option

PIC Vacuum lndicator Controller
Panel Local & PLC, MCC
Moter eG3, d2G4
Utility Air, C.W ln/Out lnner Piping

Specification

Specification/Model Unit 3MD4000 3MD6000 3MD8000 3MD10000 3MD15000
Pumping Speed 1st M3/hr 4,000 6,000 8,000 10,000 15,000
2st M3/hr 1,200 2,000 2,500 3,000 4,000
Back M3/hr 300 400 800 800 800
Rotation Speed 50/60Hz RPM 2900/3500
Ultimate Pre. mbar 0.005 0.001 0.001 0.0001
torr 0.00375 0.00075 0.00075 0.00075
Motor rating. 1st/2nd kw 7.3/3.7/11 11/7.5//15 22/7.5/22 30/11/22
Noise dB 85 85 85 85
Gear oil. 1st/2nd L 1.7/1.0 2.7/1.6 4.1/3 4.1/4
Port Size Suction A 200 250 250 300 350
Discharge A 40 50 65 65 65
Weight Kg / / / / /

Material specification

Mechanical Booster
Rotor Ductile lron
Casing Ductile lron
Shaft steel
Timing Gear Heat Treated Alloy Steel
Helical Precision Grounded
O-Ring Viton
(Option : Kalrez, Teflon)
Seal Configuration Drive Oil Seal or Lip Seal
Non Drive Lip Seal
Dry Screw Vacuum Pump
Screw Ductile lron
Casing Cast lron
Shaft Ductile lron
Timing Gear Heat Treated Alloy Steel
Helical Precision Grounded
O-Ring Viton
(Option : Kalrez, Teflon)
Seal Configuration Drive Bellows Mech Seal or Lip Seal
Non Drive Lip Seal